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ICONWRITEMAIL.GIF (203 bytes) dougie@curtainwall.co.uk

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The following thumbnails are pictures of my Locost build as it progresses.

Semi built chassis - note diagonal R will it stay there or not?   Time will tell.   

                     CHASSIS1.jpg (86134 bytes)  CHASSIS2.jpg (81617 bytes)  CHASSIS3.jpg (78959 bytes)

Chassis almost complete and painted to protect it from the rust monster.

The chassis was built by Jeroen at Technical Support Centre.   Hailsfield, Telford, Shropshire

The Carbon fibre nose and the mudguards to match were made by Sculptural Engineering, Ringwood, Hampshire.

                     chassis rear.jpg (115076 bytes)  chassis side.jpg (110213 bytes)  nose and chassis.jpg (107026 bytes)  nosecone1.jpg (92118 bytes)

Autocad drawing of a jig to position front suspension brackets.   Apparantly works well but I haven't got wishbones to try in mine yet. Also R12 saved version.

FRONT JIG.jpg (57092 bytes) JPG version of Autocad drawing of front jig

images/FRONT JIG.dwg

images/FRONT JIG r 12.dwg

images/mk-PEDALBOX.dwg   drawing of prototype pedalbox

Some pictures of my new garage which I now realise is essential if progress is to be made. Note the mini sized bottle of argoshield gas on the mig.   The pressure behind the gas shroud is better than with the tiny bottles to you can weld outside without the sheild blowing away.  Also me grinding the last bits of old bracket from the axle prior to fitting up the new radius arm brackets.

 

                    workshop 1.jpg (42364 bytes)     workshop 2.jpg (48005 bytes)    workshop 3.jpg (46155 bytes)    axle grinding.jpg (37027 bytes)

Some Rolling chassis pics.  Well once you make the bits you have to put them together right?  The wheels are RS / Capri Laser alloys.

                    rolling chassis1.jpg (42033 bytes)    rolling chassis2.jpg (47828 bytes)    rolling chassis3.jpg (45368 bytes)

This shot shows the bit chopped out of the rear of the transmission tunnel to accommodate the diff casing. This happened because the chassis was made to the book and I used a different axle.  The first indication of a flaw in The Plan.  The radius arm brackets are only tacked in place untill the whole geometry thing is assembled and can be checked.

                diff chassis cut.jpg (36638 bytes)

Some pictures of the engine in position for the first time.

                engine front right.jpg (31732 bytes)        engine front top.jpg (32412 bytes)    engine rear.jpg (36383 bytes)     engine mount.jpg (25854 bytes)

You can see from the first picture that the line of the exhaust manifold will be higher than diagonal R.  I plan to manufacture a 4 branch manifold to clear this member and the pedal box.  It is tempting at the moment to think that I could fit a mirrored diagonal R under the inlet manifold - it would need to be demountable but I think it would do no harm at all to complete the triangulation of the engine bay.

The engine mounts were made by half cutting some 50 x 6mm flat bar at the bend positions.  This was bolted to the mounting rubbers and the engine manhandled into position.  When the position was set the channel sections you can see in the picture were tacked to the bent flat bar and to the chassis rails.  The channels are cut from a bit of 50 x 100 x 3 RHS I found in the dump zone at the back of a local industrial estate.  The half cuts were welded up with plenty of juice to ensure a solid corner as were the vertical connections between the channel and the flat bar.

 

16 aug 1.jpg (10337 bytes) This is the patch I made up to fill the cutout in the rear of the transmission tunnel.

 

16 aug 2.jpg (33604 bytes)   16 aug 3.jpg (28668 bytes)    16 aug 4.jpg (31252 bytes) Panhard rod in position.

 

16 aug 5.jpg (28393 bytes)    16 aug 6.jpg (23822 bytes) Remote gearshift using male and female rose joints on a flat bar.

   16 aug 7.jpg (30011 bytes)    16 aug 8.jpg (27028 bytes)    16 aug 9.jpg (33236 bytes)    16 aug 10.jpg (35709 bytes)   

Various views on the pedalbox and aluminium scuttle frame

    16 aug 11.jpg (32505 bytes)   

Radiator in position with sexy Avo coilovers.  The top brackets have been redesigned since this picture.

 

Homemade racing style seats.  2mm aluminium sheet formed over 100mm plastic drainpipe.  You need to make a seat and a back then weld them together - it is that difficult. I got 2 seats from a 2 x 1m sheet. I welded some alluminium angle to the underside which bolt to steel floor mount brackets.  The holes in the headrest are for pretty pretty purposes only.  I'll need to cut holes for the harness and fine tune the edges under the armpits with a file when it is all finally put together.

seat 1.jpg (19836 bytes)     seat 2.jpg (13354 bytes)    seat 3.jpg (22048 bytes)    seat 4.jpg (15920 bytes)

seat 5.jpg (23749 bytes)    seat 6.jpg (19463 bytes)

 

 

MONTHS LATER

 

    16 MAY 2K 2.jpg (40043 bytes)

Fuel tank made from 2mm aluminium

   16 MAY 2K 3.jpg (26408 bytes)      16 MAY 2K 13.jpg (21096 bytes)    Aluminium scuttle with instrument holes

  16 MAY 2K 4.jpg (25830 bytes)     16 MAY 2K 8.jpg (29093 bytes)    16 MAY 2K 7.jpg (39066 bytes) 

  16 MAY 2K 5.jpg (19960 bytes)       16 MAY 2K 12.jpg (29174 bytes)   

   16 MAY 2K 6.jpg (38904 bytes)        16 MAY 2K 1.jpg (30874 bytes)  50 x 18mm RHS lightbar with Monospares headlights

 

   16 MAY 2K 9.jpg (29225 bytes)    16 MAY 2K 10.jpg (19629 bytes)    16 MAY 2K 11.jpg (38253 bytes)    These pictures show the extended rails and tapered wheelarch cap that the rear arches are set into.  The plan is to have the side panels curved from the bottom rail up to a 50mm wide top rail.  I don't know how it will work when the skin goes on but I like the idea of shaped sides.  With the Brooklands screens It should look sort of 50s Merc style, possibly at least I hope it will.

undercover.jpg (125767 bytes)  upsidedown.jpg (113391 bytes)  nohood.jpg (123965 bytes)

sideview.jpg (112773 bytes)  rear.jpg (94123 bytes)  reararch.jpg (76159 bytes)

 

MORE MONTHS LATER

 

Dcp_0055.jpg (144261 bytes)  Dcp_0056.jpg (93744 bytes)  Dcp_0057.jpg (98455 bytes)

Dcp_0059.jpg (182093 bytes)  Dcp_0060.jpg (94447 bytes)  Dcp_0061.jpg (92903 bytes)

Dcp_0063.jpg (141367 bytes)  Dcp_0064.jpg (90976 bytes)  Dcp_0067.jpg (88124 bytes)

I bought a digital camera so scanning is old technology already thankfully - what a chore.  These pictures show the car almost complete with the bonnet in place.  The steering wheel will obviously have to go!